The core must be the same part type and application as the purchased replacement unit. The battery core must be intact and returned in the shipping container provided with the replacement battery. Once the installation is complete, please use the following procedures when packing the original battery core for return shipment and credit. Using a 10 millimeter socket, remove the two bolts securing the high voltage cables, ground wire and metal retaining clip from the top of the battery case, disconnect three harnesses from the top of the battery, one orange harness from the computer and one orange connector going to the DC DC converter Using a 12 socket, remove the four bolts securing the battery case to the vehicle, lift the battery up and out of the car using straps attached to the battery case, being careful not to catch the wiring on the electronics end of the battery. If the voltage is below 30 volts, you can safely remove your high voltage gloves. Check for voltage across the two orange cables. Put on your high voltage gloves and remove the cover. 30 bolts securing the battery cover to the battery housing. Turn the ignition key to the off position and removed the key from the vehicle, slide the front seats to their forward most position, Remove the rear seat bottom and three bolts securing the seat belts to the floor, remove the seat back, remove the two bolts securing the cover over the high voltage disconnect breaker and switch the breaker to the off position, Remove the push clip beside the breaker and remove the T. And remember when working with high voltage hybrid vehicle systems, always wear insulating gloves and tell instructed to remove them to begin the installation. Deep sockets in eight millimeter 10 millimeter 12 millimeter 14 millimeter and T 30 A trim removal tool, A ratchet or impact wrench with a 6 extension, a volt rated volt meter and lead And high voltage gloves with leather protectors that are clvolt rated. Yeah, to complete this installation, you will need the following tools. If you are not a qualified technician, do not attempt to remove, install or service hybrid vehicle batteries. You personally assume all risks and responsibilities for any damage, injury or death that result from your misuse of our products or from your failure to use the proper safety equipment or take the proper safety measures. Using the proper techniques and safety measures for removing installing or servicing hybrid vehicles, batteries are your sole responsibility. Please attentively watch this video and read the technical specification sheets, warnings, instructions, and safety measures that accompany the product. Suitable training is essential before removing installing or servicing this product which should only be attempted by a qualified technician. Because of the high voltage that the batteries generate, removing and installing hybrid batteries is an inherently dangerous activity and can lead to serious or even fatal injuries. Safety is an important concern when working with the electrical systems of hybrid vehicles, particularly when removing and installing hybrid vehicle batteries.
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